Piaggio technische informatie en werkplaats handboek hulp

Service Manuals Werkplaatshandboek Piaggio technische informatie en werkplaats handboek hulp 2014-04-14

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Technical Notes and Workshop Reference.

This reference file has been built up over the last twelve years at Piaggio Ltd, To help with fault finding, assembly understanding and to clarify and expand on technical information contained in Service Station Manuals and parts catalogues supplied from Italy.

Most of these pages have been created to help answer often asked questions I hope you find it useful.

If you find an amended page please destroy the original to avoid any confusion.
If you find any mistakes or you feel that the information could be better presented or improved please contact me at Piaggio Ltd, after sales.

DISCLAIMER.
The information supplied here is accurate to the best of my knowledge but no guarantee is given as to the accuracy or suitability of this information. This information should always be used in conjunction with the relevant Piaggio manuals.
Piaggio Ltd, reserves the right to amend or withdraw any information contained here without prior notification.

Piaggio Ltd, its employees and agents can not be held responsible for any inaccuracies or omissions in this information. Nor can they be held liable for any consequence of using this information.

Chapter 1
2 Stroke Auto engines

  1. 50 / 80cc Charging early type

  2. 50 / 80cc Charging later type
  1. 2a. NRG Charging & Gauges

  2. 2b. NRG Power Instrument connection
  1. 50cc 2t Ignition

  2. 125 & 180cc Charging / Ignition

  3. 125 & 180cc Indicator circuit

  4. 125 / 180cc Ignition

  5. Runner 125 / 180cc 2t Fuses

  6. Diesis 100 Ignition / Charging

  7. Purejet 50 Charging / Ignition

  8. Purejet 50 Indicators / Oil Check

  9. Fly 50 Charging / Carb heater
Chapter 2

Leader / Quasar engines.

  1. B125 / 200 Ignition / Charging

  2. B125 Notes

  3. B125 Fuse explanation

  4. DNA 125 / 180 Ign. / Charging

  5. DNA 125 / 180 Switch Wiring

  6. ET4 125 Ignition / Charging

  7. Hexagon GTX Ignition / Charging

  8. Runner VX / VXR Ign./Charging

  9. X9 125 / 180 Ignition / Charging
9a. X9 125 Indicator Wiring

10. Zip 125 Ignition / Charging
11. General notes
12. Immobiliser System explanation
13. Vespa GT 125 / 200 Ignition / Charging 14. Vespa GT Fuses
15. Skipper ST Ignition / Charging
16. Skipper ST Fuses
17. Skipper ST replacement instrument panel 18. X9 250 Evo Ignition / Charging
19. Fly 125 Ignition / Charging
19a Fly 125 Instrument panel connections 20. X8 125 / 200 Ignition / Charging
21. X8 Seat & Trunk Release
22. X8 125 / 200 Fuse ExplanationChapter 3

4 Stroke (Non Leader) engines

  1. Coguar 125 Ignition / Charging

  2. ET4 (ZAPM04) Early Charging

  3. ET4 (ZAPM04) Late Charging

  4. ET4 (ZAPM04) Immobiliser Notes

  5. Hexagon GTX 250 Ign./ Charging

  6. Liberty 125(non Leader) Charging

  7. X9 250 Ignition / Charging

  8. X9 250 Notes

  9. X9 250 Fuse Explanation

  10. 50cc 4 stroke Ignition / Charging

  11. 50cc 4 stroke Restriction Notes
Chapter 4

2 Stroke Manual engines.

  1. H@k / GSM Ignition / Charging

  2. H@K / GSM Notes

  3. H@K / GSM Wiring Diagram

  4. Vespa PX Ignition / Charging

  5. Vespa PX Start Permissive Circuit

  6. Vespa PX Indicator Circuit

  7. Vespa T5 Horn circuit

  8. Gilera RCR 50 Ignition / Charging

  9. Gilera RCR Notes
Chapter 5
Electrical General

  1. X9 Range General Notes

  2. X9 Range. Under the front Panel

  3. Stator Coil Values - Quick Ref.

  4. Auto Choke Operation

  5. Fuel Gauge Circuit

  6. Digital Instrument Display Notes

  7. Remote Seat Release

  8. Setting the 2 button Digital Clock
Chapter 6

Fuel Systems

  1. Typhoon 80 / 125 Fuel System

  2. DNA Fuel Systems

  3. Hexagon (EXS1T) Fuel System

  4. Pumped Fuel Systems

  5. Vespa PX Fuel Tap
Chapter 7 Mechanical

  1. Fitting Main Bearings. All 2t autos.

  2. Vespa PX Clutch assy.

  3. Piston & Small End Sizes

  4. Up Side Down Forks

  5. Spark Plug List

  6. Oil List

  7. Tyres / Wheels Piaggio
7a. Tyres / Wheels Vespa

  1. Tyres / Wheels Gilera

  2. Keys Gilera

  3. Keys General

  4. De-Restriction Notes

  5. Chassis Number Location

  6. Quick Reference Guide

  7. Service Limit List
Chapter 8

Injected Vehicles

  1. X9 500 ignition

  2. X9 500 lighting

  3. X9 500 Centre Stand wiring

  4. Nexus 500 Instrument panel connections
Chapter 9

Tech Tips Collection

  1. Tech Tips 01

  2. Tech Tips 02

  3. Tech Tips 03

  4. Tech Tips 04

  5. Tech Tips 05
3

Chapter 1 Electrical systems Two Stroke Auto engines

  1. 50 & 80cc Charging, early type

  2. 50 & 80cc Charging, later type
2a. NRG / Zip Cat Charging & Gauges 2b. NRG Power instruments

  1. 50 & 80cc Ignition

  2. 125 & 180cc Charging / Ignition

  3. 125 & 180cc Indicator circuits

  4. 125 & 180cc Ignition

  5. Runner 125 / 180 2t Fuses

  6. Diesis 100 Ignition / Charging

  7. Purejet 50 Charging / Ignition

  8. Purejet 50 Indicators / Oil check

  9. Fly 50 Charging / Carb heater
Chapter 2

Electrical Systems LEADER / QUASAR Engines

  1. B125 / 200 Ignition / Charging

  2. B125 Notes

  3. B125 Fuse Explanation

  4. DNA 125 / 180 Ign. / Charging

  5. DNA 125 / 180 Switch Wiring

  6. ET4 125 Ignition / Charging

  7. Hexagon GTX Ign. / Charging

  8. Runner VX / VXR Ign. / Charging

  9. X9 125 / 180 Ignition / Charging
9a. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 19a. 20. 21. 22.

X9 125 Indicator Wiring
Zip 125 Ignition / Charging
Leader General Notes
Immobiliser Notes
Vespa GT 125 / 200 Ignition / Charging Vespa GT 125 / 200 Fuses
Skipper ST Ignition / Charging
Skipper ST Fuses
Skipper ST replacement instrument panel X9 250 Evo Ignition / Charging
Fly 125 Ignition / Charging
Fly 125 Instrument connections.
X8 125 / 200 Ignition / Charging
X8 Seat & Trunk release
X8 125 Fuse explanation

Chapter 3 Electrical Systems Four Stroke (Non Leader)

  1. Coguar 125 Ignition / Charging

  2. ET4 (ZAPM04) Early Charging

  3. ET4 (ZAPM04) Late Charging

  4. ET4 (ZAPM04) Immobiliser Notes

  5. Hexagon GTX 250 Ign./ Charging

  6. Liberty 125 (non Leader) Charging

  7. X9 250 Ignition / Charging

  8. X9 250 Notes

  9. X9 250 Fuse Explanation

  10. 50cc 4 stroke Ignition / Charging

  11. 50cc 4 stroke Restriction Notes
Chapter 4

Electrical Systems

Two Stroke Manual Engines

1. H@k / GSM Ignition / Charging
2. H@K / GSM Notes
3. H@K / GSM Wiring Diagram
4. Vespa PX Ignition / Charging
5. Vespa PX Start Permissive Circuit 6. Vespa PX Indicator Circuit

7. Vespa T5 Horn circuit
8. Gilera RCR 50 Ignition / Charging 9. Gilera RCR 50 Notes

Chapter 5

Electrical Systems General

1. X9 Range General Notes
2. X9 Range. Under the front Panel 3. Stator Coil Values - Quick Ref. 4. Auto Choke Operation
5. Fuel Gauge Circuit
6. Digital Instrument Display Notes 7. Remote Seat Release

1. 2. 3. 4. 5.

Typhoon 80 / 125 Fuel System DNA Fuel Systems
Hexagon (EXS1T) Fuel System Pumped Fuel Systems

Vespa PX Fuel Tap

Chapter 6 Fuel Systems

Chapter 7 Mechanical Systems

  1. Fitting Main Bearings. All 2t autos.

  2. Vespa PX Clutch assy.

  3. Piston & Small End Sizes

  4. Up Side Down Forks

  5. Spark Plug List

  6. Oil List

  7. Tyres / Wheels Piaggio
7a. Tyres / Wheels Vespa

  1. Tyres / Wheels Gilera

  2. Keys Gilera

  3. Keys General

  4. De-Restriction Notes

  5. Chassis Number Location

  6. Quick Reference Guide

  7. Service Limit List
Chapter 8 Injected Vehicles

1. X9 500 Charging wiring
2. X9 500 Ignition Wiring
3. X9 500 Centre Stand Wiring 4. Nexus 500 Instruments Wiring

Chapter 9 Tech Tips

A collection of the Tech Tips previously published on the Piaggio Portal
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